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CNC Wire Bending Machine Manufacturers In Pune
Stalwart Machinery LLP, is one of the Prominent CNC Wire Bending Machine Manufactures, Suppliers in Pune, renowned for delivering high performing, premium YLSK-3D-3100 model, which is designed for high-precision 2D and 3D wire forming at latest reasonable Prices in Pune, Provided CNC machines are advanced and comes with computer-controlled machine working mechanism and it used to bend metal wires into complex 2D and 3D shapes with higher accuracy.
The whole process of this machine gets done by automatic process and due to its smooth procedure, this machine is highly used in automotive, aerospace, furniture, electronics and medical equipment also. It makes wire-based components such as springs, brackets, hooks and custom wire forms. Below, we have listed down its multiple types, it's using benefits and applications also!
Types of CNC Wire Bending Machine
As a dominant CNC wire bending machine manufacturers in Pune, we are offering multiple types of CNC wire bending machine such as:
- Dual-Head Wire Bending Machine: We designed our double-head wire bending machines looking to achieve optimal productivity and reduced cycle time for symmetrical parts. It is designed to deliver simultaneous bending of wire from both ends that appreciably boosts the output as well as quality of every product. These kinds of machines find applications in the manufacturing of heavy-duty parts where speed and power are equally essential.
- 2D CNC Wire Bending Machine: Our 2D CNC wire bending machines are ideal for flat bending operations with precision and dependability. Such machines are particularly apt to produce items like wire racks fan guards and other hanger products. Easy installation and operation make them highly appropriate for mass production with close tolerance.
- Rotary Head CNC Wire Bender: Our CNC rotary head wire benders are designed for application in complex and multi-directional bending jobs. They incorporate rotary tooling systems that offer them the flexibility to produce precision and intricate bends with smooth transition. They are ideal for the production of tailor-made wire designs in high-end fabrication and medical architecture industries.
- 3D CNC Wire Bending Machine: Our 3D CNC wire bending machines are powered by highly advanced servo motors that have unadulterated control over wire in three-dimensional space. Our machines are employed very extensively in the automobile sector for making intricate seat frames and reinforcing components. We have integrated smart motion technology through which the users are able to develop intricate wire forms without having to change tools from time to time.
Technical Specifications of CNC Wire Bending Machine
For more clarifications of our CNC Wire Bending Machine, we have mentioned below a technical sheet of our machine such as:
| Parameter | Specification | Description / Functionality |
|---|---|---|
| Wire Diameter Range | 2.0 mm – 12.0 mm | Supports low to heavy gauge wire for multiple applications |
| Bending Axis | 2D / 3D (up to 5-axis options available) | Multi-axis control for complex shape formation |
| Wire Feeding System | Servo-driven with automatic straightening | Ensures accurate feed length and consistent wire alignment |
| Bending Accuracy | ± 0.15 mm | High-precision output with minimal deviation |
| Bending Speed | Up to 120°/sec | Adjustable speed based on wire type and complexity |
| Feeding Length Accuracy | ± 0.10 mm | Ensures accurate cut lengths for high-volume consistency |
| Control System | CNC with HMI touchscreen | User-friendly interface with programmable memory |
| Software Compatibility | DXF / IGES File Import via USB or Network | Enables direct file transfer from CAD software |
| Servo Motors | Yaskawa / Delta / Siemens (Customizable) | High-torque motors for precise motion control |
| Tooling Setup Time | ≤ 10 Minutes | Quick-change tooling system for different wire profiles |
| Remote Connectivity | IoT-Enabled with WiFi / LAN Access | Remote diagnostics, updates, and production tracking |
Features of CNC Wire Bending machine
Being the best CNC wire bending machine suppliers in Pune, our all types of CNC bending machines are made with multiple types of features such as:
- Smart CNC Control System: Our machines have advanced CNC control systems that allow for real-time adjustment and precise programming. Such interfaces are simple to use in a manner that permits operators to quickly prepare jobs monitor progress and implement necessary adjustments on the go. We also have remote diagnostic features that reduce downtime and enhance machine availability.
- Multi-Axis Servo Motors: We utilize high-speed multi-axis servo motors that offer precise and synchronized movement in bending. These motors ensure stability even in high-speed runs which results in cleaner and smoother bends. This precision helps reduce material loss and ensures consistent quality.
- Automated Feeding and Straightening System: Our machine also features an automatic tension control and anti-twist feeding system. These features ensure the wire feeds smoothly and is entirely straight before bending. Therefore, the machine produces consistent results even for long and demanding production runs.
- Tooling Flexibility: We acknowledge the importance of versatility in single-run manufacturing and thus created our machines with fast-change tooling systems. These allow operators to change between wire sizes and shapes without significant re-configuration. This capability realizes optimum workflow reduces downtime and allows for the production of a wide range of wire parts.
Applications of CNC wire bending machine
Our all types of CNC wire bending machine are highly used in multiple types of industrial sectors such as:
- Furniture and Home Goods: We subscribe to the production of modern furniture through the provision of machinery with the capacity of creating wonderful and ergonomic wire bends. From complex chair legs to multipurpose storage units, our machines provide the level of finish high-grade furniture companies look for. Designer liberty is achieved through the ability of having variable bends.
- Automotive Industry: We provide equipment with a critical load of producing seat frame exhaust hangers and fuel brackets. Our 3D benders can perform repetitive operations with low or no variation required in automotive assembly lines. The machines enable manufacturers to achieve high levels of quality while enhancing overall productivity.
- Electrical and HVAC: We supply CNC wire bending machines applied in manufacturing tough wire clamps terminal supports and mounting brackets. The components should have stringent safety and dimension standards and our equipment can accomplish that amount of accuracy consistently. Our systems are trustworthy for utilization by producers who need doing mass manufacturing with speed without losing quality.
- Construction and Infrastructure: We provide heavy-duty equipment able to shape rebar supports wire mesh and other structural material. They have high tensile strength wire that makes them suitable for difficult building conditions. With quick setup time and long-lasting output our equipment helps infrastructure projects to be accelerated.
Stalwart Machinery LLP is Premier CNC Wire Bending Machine Manufactures, Suppliers in Pune, We are renowned for delivering high-performing, Premiun quality custom machine based in Pune. Our Provided wire bending machine are highly used in multiple types of industrial sectors due to its smooth working mechanism and new technological updates in these machines gives more accuracy in the work. For more information, contact us today.
Frequently Asked Questions (FAQs)
A CNC Wire Bending Machine is an automated system that bends wire into various shapes with high precision. It is controlled by computer programming to ensure accuracy and efficiency.
These machines can process stainless steel, carbon steel, aluminum, and copper wires. The wire type depends on the bending requirements and the final application.
They are used in industries like automotive, aerospace, construction, and furniture manufacturing. The machine can create wire components for brackets, frames, hooks, and custom designs.
Regular calibration, proper tooling setup, and high-quality wire materials help maintain precision. Software updates and maintenance checks also enhance performance and reduce errors.
