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CNC Wire Bending Machine Manufacturers in India
Stalwart Machinery LLP is one of the Prominent CNC Wire Bending Machine Manufacturers and suppliers in India, We are delivering High speed Segment based compression wire bending machine at affordable prices as per the customers need. The whole process of this machine gets done by automatic process and due to its smooth procedure, this machine is highly used in automotive, aerospace, furniture, electronics and medical equipment also. It makes wire-based components such as springs, brackets, hooks and custom wire forms. Below, we have listed down its multiple types,it's using benefits and applications also.
Types of CNC Wire Bending Machine
As a leading CNC wire bending machine manufacturers in India, we are offering multiple types of CNC wire bending machine such as:
- Manual 2D CNC wire bending machine: We are providing the best quality of 2D manual wire bending machine which is a specialized piece of equipment and used for bending metal wires into two dimensional shapes and connected with working mechanism of CNC control and manual operation as well. These are usually used in automotive parts making, furniture industry and retail and display as well.
- 3D CNC wire bending machine: These are our new advanced level of CNC wire bending machine that works under the control of computer numerical control and designed to bend metal wires into complex three-dimensional 3D shapes with higher precision and efficiency. Unlike, 2D manual machines, these are more advanced and comes with fully automation structure. These machines manipulate wire in multiple planes to produce and integrate geometric structures.
- CNC Spring Coiling Machine: These are our highly used and demanding CNC wire bending machine and manufacturers springs of various types including compression, extensions, and torsion springs. It has high speed of wire rotating systems with wire feeding and automatic coiling with programmable precision. These are commonly used in automotive, electronics and medical devices also.
- Rotary Head CNC Wire Bending Machine: Our new technological rotary head CNC wire bending machine relate to rotating bending head and allows for multi-directional bends without repositioning the wire. This can reduce cycle time and also minimizes material waste. These are ideal for using in complex wire forms, hooks, and frames in industries such as retail display.
Technical Specifications of CNC Wire Bending Machine
For more clarifications of CNC wire bending machine, we have mentioned below a technical sheet of our machine such as:
| Specification | Manual 2D CNC Wire Bending Machine | 3D CNC Wire Bending Machine | CNC Spring Coiling Machine | Rotary Head CNC Wire Bending Machine |
|---|---|---|---|---|
| Automation Level | Semi-Automatic / Manual | Fully Automatic | Fully Automatic | Fully Automatic |
| Bending Capability | 2D Shapes Only | 3D Complex Shapes | Coil & Spring Forming | Multi-Directional Bending |
| Wire Diameter Range | 1mm - 10mm | 0.5mm - 14mm | 0.2mm - 8mm | 1mm - 12mm |
| Material Compatibility | Mild Steel, Copper, Aluminum | Stainless Steel, MS, Brass | Spring Steel, Copper, MS | Carbon Steel, Stainless Steel |
| Bending Speed (Approx.) | 30-50 m/min | 60-120 m/min | 50-150 coils/min | 80-140 m/min |
| Bending Accuracy | ± 0.3mm | ± 0.1mm | ± 0.05mm | ± 0.1mm |
| Number of Axes Controlled | 2-3 Axes | 3-6 Axes | 4-8 Axes | 5-7 Axes |
| Rotary Bending Head | No | Yes | No | Yes |
| Programming Interface | Basic Control Panel | CNC Touchscreen & Software | CNC Controller & Software | CNC Software with 3D Simulation |
| Max Wire Length Handling | Up to 3 meters | Up to 5 meters | Coil-Based | Up to 4 meters |
| Coiling Capability | No | No | Yes | No |
| Spring Index Range | N/A | N/A | 3.0 - 15.0 | N/A |
| Production Application | Simple Wire Frames, Hooks | Automotive, Aerospace | Medical, Electronics | Retail Displays, Appliances |
Benefits of CNC Wire Bending machine
Being the leading CNC Wire Bending Machine suppliers in India, our all types of CNC bending machines are made with multiple types of features such as:
- Higher Precision and Accuracy: Our all types of CNC wire bending machines come with higher built-in accuracy and are connected with a servo motor to ensure accuracy up to ±0.1mm. The use of new servo control driven bending helps achieve multi-axis control and provides complex and intricate bending.
- Automation and AI Integration: These all types of CNC machines are integrated with a new AI-powered adaptive bending mechanism, optimizing speed and minimizing material waste. The use of IoT connectivity provides real-time updates for each process.
- Multi-Axes Control: These machines feature a multi-axis control mechanism with up to 8 axes, offering higher flexibility for heavy tasks. This machine also has independent axis movement, allowing for rapid prototyping and mass production.
- Fast and High-efficiency Control: Our all types of machines have higher bending speed for advanced flexibility and customization. The use of automatic wire feeding increases production speed without any human labor involvement.
Applications of CNC wire bending machine
Our all types of CNC wire bending machine are highly used in multiple types of industrial sectors such as:
- Automotive Industry: Seat frames, exhaust brackets, chassis support structures
- Aerospace Sector: Safety harnesses, engine mounts, wire clamps, support brackets
- Medical Devices: Surgical wire forms, orthopedic implants, catheter guide wires
- Construction Industry: Rebar ties, HVAC supports, wire mesh reinforcement panels
- Furniture Manufacturing: Chair frames, mattress springs, modular shelving structures
- Retail & Display: Store fixtures, signage frames, wire product display racks
- Agriculture Equipment: Livestock enclosures, irrigation supports, greenhouse wire structures
- Electrical Industry: Cable trays, wire harness guides, grounding wire assemblies
- HVAC Systems: Air duct hangers, mounting brackets, ventilation support frames
- Robotics & Automation: Sensor brackets, robotic arms, wire form enclosures
Stalwart Machinery LLP is one of the reputed CNC Wire Bending Machine Manufacturers and Suppliers in India, We specialize in designing superior high-performing machines for smooth operation and high-accuracy output at affordable prices in India. Get connect with our team for more Information.
Frequently Asked Questions (FAQs)
A Computer Numerical Control (CNC) Wire Bending Machine uses automation to precisely and accurately bend metal wires into needed shapes. It is the most suitable choice for wire-forming situations that require many complex actions.
According to the model, these machines are usually able to work with wires from 1 mm to 12 mm or greater.
CNC devices use software for control and can make many complex and similar bends, while manual devices depend on the operator’s ability and can only bend at a basic, slower pace.
Yes. A number of CNC wire bending machines are compatible with machines that decoil, cut and use robotic arms for total automation.
