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CNC Spring Machine Manufacturers In Pune, And Suppliers in Pune
Stalwart Machinery is one of the leading CNC spring machine Manufacturers in Pune, Suppliers in Pune. We specialize in delivering high-performance, customized machinery as per the customer and industrial requirements. Our offered machine is designed for the highest standard of accuracy and efficiency by utilizing the advanced computer control tools to automate the spring and wire production process
It can control the movement of wire and feeds into a coiling or forming process to create springs of various shapes and sizes as well. These are equipped with multiple types of axes (2, 3, 4, 6, etc.) for getting more complex spring shapes and wire forms.
Types of CNC Spring Machine
Being the best CNC spring machine manufacturers in Pune, we are providing the best quality of CNC spring machines such as:
- CNC Wire Bending Machines: We use intelligent 3D visual programming in our CNC Wire Bending Machines to minimize the input of operation and design. The automated angle compensation produces flawless bends that are crucial in applications like electronics and medical devices. Our machines can produce strict wire bending specifications quickly and accurately.
- CNC Torsion Spring Machines: We are replacing our CNC Torsion Spring Machines with the latest rotating wire feed technology that is capable of springing even highly complex torsion spring geometries. Our machines can perform complex coiling and bending of legs with greater stability and accuracy. Our machines are most suitable for mission-critical applications in the automotive and aerospace sectors where performance cannot be compromised at any expense.
- CNC Compression Spring Machines: Our CNC Compression Spring Machines are pre-fitted with high-torque servo motors that deliver constant power and control. Real-time monitoring guarantees all springs produced to high levels even on extended production runs. Our machines are best suited to the factory floors of mass production where precision and speed are the order of the day.
- CNC Multi-Axis Spring Forming Machines: Our CNC Multi-Axis Spring Forming Machines provide 3 to 12 axis control offering us unparalleled flexibility and freedom of design. The machines can produce very complex wire forms and specialty spring geometries in one operation. Our goal is to equip manufacturers with the ability of producing standard as well as specialty specifications without having to switch equipment.
Technical Specifications of CNC Spring Machine
For detailed information, we have mentioned below a technical sheet such as:
| Technical Specification | Details |
|---|---|
| Machine Types Supported | Compression, Torsion, Multi-Axis Forming, Wire Bending |
| Control System | Touchscreen PLC with Smart HMI Interface |
| Axis Configuration | 3 to 12 Axes (Fully Programmable with Individual Servo Control) |
| Wire Diameter Range | 0.1 mm to 12 mm (Material Dependent) |
| Max Spring Outer Diameter | Up to 200 mm (Customizable per model) |
| Feeding System | Servo-Controlled Wire Feed with Auto Tension Adjustments |
| Cutting Mechanism | Precision Carbide Cutters with Pneumatic or Servo Actuation |
| Production Speed | Up to 600 Springs/Min (Model and Design Dependent) |
| Programming Interface | 3D Visual Programming with Real-Time Simulation |
Features of CNC Spring Machine
One of the leading CNC spring machine suppliers in Pune, these all types of machines are filled with new features such as:
- Smart Control Systems: We use smart Human-Machine Interfaces and touch-screen Programmable Logic Controllers on each machine so that it is as simple as it can be. It is simple to program complex spring geometries, and staff do not require technical training. Installation time becomes zero, and overall shop floor productivity improves.
- AI-Based Quality Monitoring: Our equipment is equipped with AI sensors that are always measuring wire feed tension and spring form. The equipment automatically corrects any slight deviation in manufacturing for precision. This leads to a consistent quality output even in long production runs.
- Real-Time Data Analytics: We provide cloud-capable equipment with remote monitoring and real-time monitoring of the production data. It includes predictive maintenance alert and performance monitoring for each batch. It provides enterprises data-driven decision-making that increases efficiency and reduces downtime.
- Automatic Wire Feeding and Cutting: Our servo drive wire feeders provide uniform wire tension and wire feed rate on all operations. Precision carbide cutting tools double the machine life and reduce material loss. Smooth production is obtained using these with minimal use of hands.
Applications of CNC Spring Machine
These all types of machines are majorly used in multiple types of industrial sectors such as:
- Consumer Electronics: We manufacture CNC machinery that generates ultrasmall high-tension springs with applications for relays switches and connectors. Our CNC machinery enables accuracy up to microscopic levels which are necessary for miniaturized consumer electronics equipment. Our machinery enables electronics manufacturers to achieve consistency even at high speeds.
- Aerospace: We produce machinery that has the capacity to produce complex spring geometries used in actuators for vibration management and other aircraft-critical applications. The accuracy and reliability of our CNC equipment meet the strict aerospace industry quality standards. Our customers are therefore in a position to deliver performance and regulatory requirements with certainty.
- Automotive: We offer CNC spring machines with universal use in manufacturing suspension springs clutch springs and seating system components. Reproducibility and precision in our machines guarantee ISO-grade tolerance in each batch. Our products are trusted by automobile manufacturers to offer long-term durability and security.
- Medical Devices: We provide specialized equipment for making micro springs applied in surgical tools orthodontic appliances and implantable parts. The equipment is designed to be utilized with extremely thin wire without compromising either shape integrity or performance. Our solutions accommodate the increasing trend of miniaturization within the medical technology industry.
Stalwart Machinery LLP is one of the Premier CNC Spring Machine Manufacturers, Suppliers in Pune, We specialized in designing customized and budget friendly CNC Spring Machines as per the customers requirement. We are offering the highly demanding CNC spring machine, Our Provided Machine is used for making spring machines and these springs are used in multiple types of industrial sectors. The involvement of new technological updates in these machines helps for improving overall performance. For more information, contact us today.
Frequently Asked Questions (FAQs)
CNC Spring Machines include compression spring coilers, torsion spring machines, wire bending machines, and multi-axis spring formers. Each type is designed for specific spring shapes and applications.
It feeds wire through rollers and forms coils around a mandrel using servo-driven controls. The machine ensures precise coil pitch, diameter, and number of turns for consistent spring quality.
This machine produces torsion and double torsion springs by bending wire around a central axis. It allows for programmable angles and forces to meet custom specifications.
Industries like automotive, aerospace, medical devices, and electronics rely on CNC Spring Machines for precision components. These machines ensure high efficiency and repeatability in production.
